Many bobblehead lovers are curious as to how custom bobble heads is produced and why it usually takes weeks to create one. At the top level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Just before into information of each step, it can be worth mentioning the process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This task requires a mastery of hand sculpting skills. It will always be carried out by skillful artists, who typically have years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it might take more than a day or two. After the initial sculpting is completed, the buyer will get the chance to review its photos. Making changes is fairly simple and quick at this stage. However, it will probably be more expensive to request a big change with a later stage for the reason that whole sculpture must be rebuilt. Therefore, a consumer should check out the initial sculpture carefully when the bobblehead maker is looking for comments. In case you are not sure, you ought to require more photos or ask for clarification. By doing that, you could possibly take more time upfront, but you will also minimize your chance of needing to get the bobblehead reworked later and achieving to pay more. Also, the consumer should know which a custom bobblehead doll is produced based upon submitted photos instead of a live person. Therefore, the expectation must be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method in which the original sculpture in the previous process will be used as basics to build the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be applied to the surface of the initial sculpture. A soft silicone coating which will take the form of the custom sports bobbleheads will probably be formed after the gel dries. Then, a plaster coating will probably be applied on the surface in the silicone coating. The plaster coating will become a hardened cast after the drying process. Subsequently, the original sculpture will probably be removed from the silicone coating. Right after the preparation work is done, melted resin will be injected in to the emptied silicone coating to form the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin within the desired shape before it is actually solidified. Once the resin becomes solid, it will be taken off by opening the plaster and peeling from the silicone coating. Right now, a raw bobblehead doll has been produced.
3. Polishing (someone to three working days)
A raw bobblehead is not really willing to be painted. It has grease on its surface which needs to be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process will result in poor painting at a later time. Polishing a bobblehead doll also takes a decent degree of craftsmanship. Because its shape and curvature will vary from one to a different, this procedure still can not be standardized and automated. Together with removing the grease and smoothing the surface, refining the raw bobblehead details manually may be necessary. Due to tolerances stemming from your molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead right after the initial polishing, and also this process might need to be reiterated. If it is determined the defects cannot be fixed, the complete raw bobblehead needs to be scrapped.
4. Painting (anyone to three working days)
Painting is not as easy as it is apparently. Step one is to blend base colors to make colors the consumers desire. The caliber of the blended colors is critical, as it has a large impact on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors with high quality for wedding bobbleheads can be quite time-consuming. Secondly, painting is carried out using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on the clothing. In such instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are placed on a bobblehead doll for both its head and the body, it could be assembled using a spring with glue on ends. Obviously, while using spring is what makes the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has received an improved understanding of the essential process of making a custom bobblehead doll. Using a better understanding of the procedure, a consumer can better plan his / her next buying of a custom bobblehead doll.